Passport cover tutorial

I worked until 3am last night making this passport cover to enter the Scrap Buster Contest over at Sew, Mama Sew! *v*/

This passport cover is not like the normal journal or paperback cover, it’s more like a passport carry case and you can fit two passports in it. It also has slots for things like driver licence, mileage cards… etc. I think it would be very useful for traveling :D

Anyone who sew would have a lot of scraps, big pieces, small pieces, thin or fat… Hopefully, this tutorial will help to to turn those scraps into something useful^_^ Enjoy!!

Fabrics:

  • Piece A: Cover fabric I (8″ x 6″)
  • Piece B: Cover II (1.25″ x 6″)
  • Piece C: Pocket I (8.75″ x 10″)
  • Piece D: Lining (8.75″ x 6″)
  • Piece E: Pocket II (8.75″ x 5.5″)
  • Piece F: Interfacing I (8.25″ x 4.75″)
  • Piece G: Interfacing II (8.25″ x 5.5″)
  • Piece H: Interfacing III (8.25″ x 2.5″)

Other materials:

  • Item I: Cotton tag (optional)
  • Item J: Elastic (I used a broken hair band:p)
  • Item K: Button

Materials

Seam allowance: 0.25″

Step 1:

Iron the interfacing onto the inner fabrics as shown in the diagram above. Fold both pocket fabrics in half and iron.

Step 2:

Stitch the cotton tag (Item I) onto pocket II (Piece E) where an X is marked in the diagram. (This step is optional, I just love my hand carved stamp tags – and this one has my initial on it!!)

Attach tag

Step 3:

Pin and stitch the two cover pieces together (Piece A & B) right side together.

Pin cover fabrics together

Press seam open. Now you should have a piece of fabric measuring 8.75″ x 6″ (now refer to as Piece A+B).

Press seam open

Top stitch on both side of seam.

Top stitch cover

Step 4

Top stitch the folded edges of both pocket fabrics (Piece C & E) as shown by the red line in the diagram.

Top stitch pockets

Step 5

Stack the layers in the order shown as shown in the photo below. Note the following:

  • Lining (Piece D) is right side up.
  • Cover (Piece A+B) is wrong side up.
  • Pockets (Piece C & E) are arranged so that the fraying edges are towards the bottom.
  • Make sure the bottom edges of piece C, D and E are aligned, shown by the green line in the photo.

Order layers

Step 6

Pin layers together and stitch the edge shown by the green line.
Pin layers

Step 7

Remove pins and open up cover (Piece A+B), sew button (Item K) on the right side of cover. We stitched before sewing the button so that the button won’t get in the way of sewing:D
Sew button on

Step 8

Stitch around leaving a 3″ gap to turn the right side out. Don’t forget to pin the elastic (Item J) in place (shown in blue in the photo below) before stitching, the elastic would go between the cover and the rest of the layers.
Stitch around

Step 9

Turn right side out, use ladder stitch to close the gap.

Step 10

Carefully press the cover and draw a line marking the center of the passport cover.
Mark centre

Step 11

Finally, stitch over the marked line and you are DONE!!!^0^
Your passport cover is done!

Passport cover front

Side view

Please let me know if the instructions weren’t clear enough!

If you make one, I’d love to see it ^_^
I hope you like this tutorial!!

Thank you for reading!!

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Trackbacks Comments
  • rene:

    Super cute…can’t wait to try this.

  • Dana:

    Love this and will be linking back. I hope you win the contest.

  • I love it! Your instructions are great! Thanks for sharing!

  • Found you from Sew, Mama, Sew! I love this, this will be perfect for my big trip coming up in December! And a great Christmas gift for a few of the big travelers in my life. Thanks so much for sharing!

  • Thanks for sharing this is cute.

  • I’m totally making 2 of these, one for the grown-up passports, one for the kids’. We’re going on a trip in 3 weeks (yikes!) to Barbados and these are so perfect! Thanks for the idea and great tutorial. – K

  • Lizzie:

    Thank you! Such good timing I am making my husband a linen passport cover for our 4th wedding anniversary…

    Now I know how

  • I love it !
    Thanks for sharing :)

  • Jo:

    Thank you for visiting and leaving me all the nice comments. I’m so happy that you guys like the tutorial^0^

    Today while I was browsing, I found that Kristel from vlijtig (one of the blogs that I follow) made a passport cover with my tutorial, I’m so thrilled! You can see her passport cover here.

    Once again, thank you very much!!! * v *

  • Jill:

    I have a question about your tutorial. I was wondering if maybe you had “C” and “E” mixed up in your directions. According to the measurements, “C” is the smaller of the two pockets, but in the diagram it looks as though it is the bigger one. When folded in half, “C” only measures 2.25 inches high so it should be in the front of “E”. It does have it this way in the tutorial; I just got confused because in the list of fabrics and sizes it’s mixed.

    Thanks for the tutorial! I love it. I can’t wait to finish and use it on my trip to Rome next week! :)

    • Jo:

      OMG! Yes you are right, I got the measurements mixed up><, “C” should be the bigger piece as in the diagram and instructions!!

      Sorry for the confusion, I have updated the post!!! Thank you for letting me know!!! And I hope you have a wonderful time in Rome!!
      ^0^

  • I just made one! Thank you for the tutorial! I am a beginner sewer, and love projects like this! This one will be a christmas present for my dad, so I’ll link after christmas… :)

  • Caz:

    Many thanks for this. Lovely idea. I’m also a beginner, got sewing machine only a week ago and this worked out perfectly, I couldn’t believe it when I put the passports in and they actually fit! Very clear instructions. Except I don’t know what ladder stitch means for step 9, but have managed to close it up anyway. Thanks again.

  • Julia:

    Thank you for the tutorial! I made one for my mum today, with so little fabric! It’s amazing! It will definitely be something I make again next time one of my loved ones (or I for that matter) plan on traveling. I’ve taken a photo of it and it is here on my blog, http://makemoremessless.blogspot.com/. Thank you again! =)

  • what a wonderful tutorial! i’m going to make one right now :)

    thanks!

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